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KHS Filling & Packaging

KHS

As an international manufacturer of filling and packaging equipment for the beverage, food, and non-food sectors KHS GmbH holds a leading position within the industry. At five plants within Germany KHS develops and manufactures the full range of filling and packaging machines. High-performance systems and equipment for lower capacities are included in its portfolio.

As part of its corporate responsibility KHS GmbH attaches great importance to the development of sustainable systems, environmentally-friendly production, and social aspects. This is impressively illustrated by the company’s ethical audits, ECOPROFIT awards, and the current TÜV certificate for energy-efficient system technology which KHS has received for the new generation of KHS Innofill Glass fillers and the KHS InnoPET Blomax Series IV stretch blow molder.

As an international manufacturer of filling and packaging equipment for the beverage, food, and non-food sectors KHS GmbH holds a leading position within the industry. At five plants within Germany KHS develops and manufactures the full range of filling and packaging machines. High-performance systems and equipment for lower capacities are included in its portfolio.

As part of its corporate responsibility KHS GmbH attaches great importance to the development of sustainable systems, environmentally-friendly production, and social aspects. This is impressively illustrated by the company’s ethical audits, ECOPROFIT awards, and the current TÜV certificate for energy-efficient system technology which KHS has received for the new generation of KHS Innofill Glass fillers and the KHS InnoPET Blomax Series IV stretch blow molder.

Processing

Pasteurization

Our flash pasteurizer gives you continuous pasteurization that extends the shelf lives of your beverages. At a heat retention period adapted to suit your particular beverage it reliably kills microorganisms and inactivates enzymes in your products. Hot water is circulated according to capacity to warm the product and in the heating section your beverage is heated in a counterflow to pasteurization temperature. Using a plate heat exchanger the Innopro KZE C reliably and safely pasteurizes up to 60,000 liters an hour of beer, wheat beer, clear, low-fiber juice and still and carbonated, fiber-free beverages. Highly viscous products with pulp and fibers are heated using adapted plate heat exchangers in tube form, with monotube or multitube systems used depending on efficiency and flexibility requirements.

Water deaerating system

Our fully automatic Innopro DK water hot deaerator is perfect for both the preparation of water for the brewing industry and for oxygen-sensitive beverages. In just one work process, with this system you can thermally deaerate and pasteurize beverage and brewing water. Thermal heat recovery also significantly reduces your energy consumption compared to similar systems. The Innopro DK achieves an increased filling capacity ofup to 60,000 liters an hour while taking up minimum space.

Whether you require beverage water or water for the brewing industry, the fully automatic Innopro DOX deaerating system can help you with the precision deaeration of your beverage water. Using the two-stage, horizontal water deaerator this system provides you can also deaerate large quantities of water within the shortest space of time. The Innopro DOX also allows you to permanently monitor the deaeration values of your products during production. Built to save space, with the Innopro DOX you can achieve an increased filling capacity of up to 80,000 liters an hour.

High gravity blending system
Our compact Innopro high gravity blending (HGB) system is perfect for the optimum, ratio-controlled blending of beer and deaerated water to your required level of original gravity. The beer is then made ready for sale through fine adjustment of the beverage to the final CO2 content. Suitable for many different types of beer, the Innopro HGB system has a maximum output of 1,400 hectoliters an hour.
Carbonator

Fully assembled and quickly installed, the Innopro Carbamix MC has an extremely fast start to production. With it you can simply and effectively carbonate beer, wine, and sparkling wine. Precise concentration of the predefined CO2 content and a constant CO2 content in the beverage are ensured by our outstanding CO2measurement technology. This carbonating system takes up a minimum of space and, thanks to its immense range, is perfectly suitable for the carbonation of small and larger amounts of beverage at a rate of 50 – 1.200 hectoliters per hour.

Cartridge Filter System

With the Innopro Corvus, our cartridge filter system, we can offer you optimum conditions for the hygienic filtering of your beverages. Universal in its application, the Innopro Corvus is excellent for clarifying filtration, for the cold sterile filtration of beer, water, and wine, for the sterile filtration of gases, and for safety filtration immediately prior to the actual filling. Innopro Corvus filters are distinguished by their closed filters for pre- and final filtration with optimum selectivity and reliability. Used for particle filtration they can process amounts of up to 800 hectoliters an hour. When filtering water they can cope with up to 70,000 liters an hour, and during gas filtration amounts of up to 1,500 Nm続 an hour are easily possible

Beer Stabilizing System

The quality of a beer is of great importance for our full enjoyment of this classic beverage and goes hand in hand with demands for a long shelf life. The innovative Innopro ECOSTAB C beer stabilizing system has been specially developed to meet these requirements. In operation for you 24/7 it lengthens the shelf life of your beer beverages using PVPP (polyvinylpolypyrrolidone). This method removes turbidity-forming polyphenols without impairing typical beer characteristics such as head stability and flavor. Precise and extremely reliable, the Innopro ECOSTAB C can stabilize up to 600 hectoliters of beer an hour. Large quantities can also be processed on request.

PET Processing

Easy to handle and with real weight and safety advantages with regard to susceptibility to breakage, PET bottles offer real benefits to both manufacturers and consumers. With our PET product portfolio, we offer blowing and filling solutions with many years of experience and with our holistic advice service “Bottles & Shapes”, we support you from the very beginning in designing the right preform and bottle for your product.

Naturally, you will also benefit from our comprehensive experience in the area of lightweight bottles.

Stretch Blow Molding

The InnoPET Blomax Series IV is the ideal choice when you are looking for an energy-efficient stretch blow molder for your PET preforms. The InnoPET Blomax Series IV features a space-saving design and compact blow station layout. The machine produces high-stability, low-weight PET bottles, and it fits seamlessly into your production line. Your energy consumption for production of bottles between 0.2 and 3.0 liters isup to 25% lower compared to the previous series. With the aid of the Speed-Loc quick-change system, you can perform changeover very quickly on this machine with minimal effort. The InnoPET Blomax Series IV is designed for large production lines and has a maximum output of 81,000 PET bottles per hour.

Filling

The filling processes in particular must satisfy your highest quality requirements. Therefore, you need high-performance, flexible, and efficient filling solutions. Our modern filling systems allow you to fill various beverages precisely and safely while complying with exact filling levels. Regardless of whether they are computer-controlled, pneumatic, or mechanical or whether the container is a can, bottle, or a keg — with our flexible filling solutions we provide you with safe and proven concepts.

Aseptic Filling

Maximum hygiene specifications must be observed when filling sensitive beverages and dairy products. In order to meet these requirements KHS has combined cutting-edge technology with the highest safety standards in its aseptic filling and capping machines. This means that they are among the current top performers regarding the dry sterilization of bottles and closures with H2O2.

PET Filling

With our PET filling machines, we provide you with flexible and efficient solutions that can be optimally adapted to suit your requirements thanks to their modular design. Our filling systems are designed specifically for the PET field and correspond to the latest precision technology. You can choose between an individual machine or an entire filling system. Regardless of whether it’s soft drinks, water, juice, wellness and sports drinks or beer — we’ve got the right solution for every product.

Glass Filling

With our modern, highly technical glass bottle fillers we give your beverages a safe surround and at the same time meet your highest demands for quality and flexibility. Furthermore, an ECO vacuum pump is available for almost all models of our glass bottle filling systems. This helps you to protect the environment by saving energy, water, and resources.

Can Filling

Our can pressure filling systems enable you to fill both still and carbonated hot or cold beverages safely, and always provide the most precise filling accuracy. Whether they are computer-controlled or mechanical, our systems offer you maximum flexibility for perfect filling results. Our high-performance can filler is available as an individual machine or blocked with a can seamer.

Keg Filling

Kegs are system casks that are primarily used as reusable containers. They were developed specifically for industrial filling and storage of beverages, and in today’s world it is hard to imagine the catering industry without them. Whether disposable, reusable or a Petainer keg, a small 5-liter or large 50-liter keg, KHS has the perfect solution for every keg size.

Cleaning

We have the high-performance bottle cleaning systems you need for reusable, glass and PET bottles. Aligned precisely with your individual needs, they clean to top hygiene standards, ensure sparkling results and conserve your materials. Our machines also stand out thanks to the integrated energy-saving bottle carriers, ensuring minimal carry-over of heat and liquid.

Labeling

Thermal container handling is a significant work step in the filling process for beverages. Whether it is pasteurizing, recooling after hot filling or reheating safely to avoid condensation, KHS can provide you with the appropriate technology. Always user-friendly and low-maintenance, it ensures maximum process safety with low energy and water consumption.

Packing Systems

The right packaging is decisive! With our Innopack Kisters line, we meet the highest requirements for maximum packaging quality. We offer the ideal solution for every requirement, regardless of whether you’re using a tray, film, pad, or carton, whether you’re packing prepacked containers or loose products �� with our packaging machines for different capacity levels there are no limits to your flexibility and versatility

Conveying systems

Only components that are perfectly aligned with each other can turn the sum of individual machines into a reliable and, above all, high-performance and energy-efficient system. Take advantage of our low-noise transport and conveying technology that conserves materials. Containers, packages, pallets and kegs are transported with precision to their exact destination. Decentralized control systems also ensure that you can arrange each individual transport segment separately, and that you have flexible control. Designed as a standardized, modular system, our conveyors provide you with the basis for secure and continuous throughput of your product flows.

Palletizing

The highly flexible and reliable KHS palletizers help you to deliver your packaged products safely and undamaged to your dealers or customers. As part of this process, the modular construction of our palletizers ensures maximum flexibility within your production process. Whether depalletizers, palletizers for disposable or reusable packaging, or even multi-functional solutions �� we have the right solution to meet all of your requirements.

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